Simulation of mixing with double interlocking blades

Figure 1: CAD model created in NOGRID's COMPASS

Figure 2: Setup the mixing case within the GUI

Figure 3: Results shown in NOGRID points' GUI

Figure 4: Velocity vector plot of the twin-screw agitator

Figure 5: Mixing simulation: velocity field and free surface flow in a twin-screw agitator

The simulation of mixing with double interlocking blades can perfectly be performed using NOGRID points CFD software.

Improve product performance and reduce costs

Mixing simulation  helps to understand the flow within a mixing chamber or stirring vessel, allowing quick identification of design and operational improvements. This leads to enhanced product performance and reductions in both production and maintenance costs.

Compute any conceivable agitator geometry with mixing simulation

NOGRID offers a broad range of rheology models, including those commonly used in the polymer and chemical industry. Thanks to NOGRID's unique capability to handle moving parts within the fluid domain, it enables the simulation of any mixing geometry and operating mode, such as

  • rotating and counterwise rotating screws, possibly moving up and down periodically at the same time
  • overlapping operation ranges of moving parts as found in twin-blade agitators
  • free surfaces at inlets or for different fluid levels or for fast rotating agitators with high centrifugal forces

Benefit of very short computation time

One of the key advantages of NOGRID's meshless CFD software is its fast preprocessing - no need for mesh generation - combined with the outstanding short computation times, even for complex moving parts typically found in twin screw extruders.

Advantages of the NOGRID software

NOGRID unites the capabilities to handle free surface flow and moving parts in the domain. This leads to the following advantages:

  • fully 3D computation solving the complete Navier-Stokes equations
  • easy and intuitive setup for mixing cases
  • freely definable material properties by equations or curves
  • evaluation of the mixing quality
  • open or closed domains including inflow and outflow areas (non-batch mode)
  • moving of the mixers in any direction

 

Why choose Nogrid?

 

NOGRID provides professional CFD software for the simulation of fluid flow, heat and mass transfer, and chemical reactions. Its efficient modelling workflow helps engineers analyse flow behaviour, evaluate designs and make informed decisions without creating a conventional volume mesh. 

 

Faster model preparation

With NOGRID, only the geometry boundary needs to be meshed. The finite points inside the fluid domain are generated automatically according to user-defined settings, both at the start of the simulation and during the calculation.

This approach reduces preprocessing effort and makes it easier to prepare complex geometries and cavities for simulation.

Efficient CFD workflow

The modelling process follows four straightforward steps:

Build the geometry. Mesh the boundary. Define the simulation. Start the calculation.

NOGRID is designed to provide short computation times, including for applications involving complex cavities. Engineers can use the resulting data to examine flow distribution and other relevant flow characteristics.

Better insight into fluid-flow processes

CFD solves the fundamental equations governing fluid flow. NOGRID software enables engineers to predict and analyse the behaviour of fluids and related physical processes before or alongside physical testing.

The simulation results can support:

  • evaluation and comparison of design alternatives
  • optimisation of construction and operating parameters
  • improved planning reliability
  • reduction of development time and testing effort
  • faster progression from design to market or operation
Easy Modelling

Steps from geometry generation to simulation results

TRAINING

 

Our two-day training courses teach participants how to set up, run and evaluate simulations efficiently with NOGRID CFD software. The courses include practical guidance for handling different types of simulation cases.

For more details please refer to Training Courses →

 

Technical Support

 

Professional support is available from the beginning of your work with NOGRID. Our technical team assists users by telephone and email with software operation, case setup and simulation-related questions.

For more details please refer to Software Support

 

Simulation Service

 

When internal time, expertise or resources are limited, NOGRID can support your project with individual numerical simulation services. Our engineers develop and evaluate CFD models based on the specific requirements of your application.

For more details please refer to Software Support

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55130 Mainz, Germany
info@nogrid.com

Simulation Software from Nogrid

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