Simulation Cyclic Mold Heating - Thermal Analysis

Figure 1: CAD model created in NOGRID's COMPASS

Figure 2: Setup the case in NOGRID points' GUI

Figure 3: Temperature distribution at 273 s

Figure 4: Temperature at the interface glass-mold over time

Figure 5: Animation of heating up the metal mold

If you want to make a thermal analysis for the cyclic heating of molds for container forming processes by using simulation then our meshless CFD software NOGRID points is a great choice. Based on the geometrical model which can either be imported from your CAD or created with our CAD pre-processor COMPASS you can generate a computer model of a specific geometry in a very short time (compared to mesh-based methods) and see its thermal characteristics in advance.

Periodic heat loads or cyclic heating of molds are very common in industrial environments. Starting with a cold solid mold, the temperature increases over time with the period of the process until a steady-state temperature distribution is established within the mold. At that stage only the temperature at boundaries where the heat load is applied will change with the given period.

NOGRID points can compute and display how the heat is transferred either by heat conduction, heat radiation or by convection by means the flow of a fluid. You can couple all kinds of heat transfer mechanisms as well. In the example on the left side you can see an animation of the temperature distribution while the mold is heating up by cyclic loading of a glass gob. This model gives you a better understanding of the temperature distribution inside the mold depending on all process parameters within the glass container forming process. This helps to improve your design regarding efficiency and costs.

NOGRID points can perfectly be used for designing of container forming molds. The thermal homogenizing and the cooling/heating rate can be predicted. NOGRID points helps to understand the process by visualization of the temperatures and the heat fluxes inside the molds. You can receive integral quantities which you can use to analyze the heat transport efficiency.

NOGRID unites abilities to handle meshless multi-phase flows and allows the simulation of any conceivable geometry and operation modes such as

  • computation is in full 3D solving complete Navier-Stokes-Equations
  • free definable material properties by equations or curves
  • large geometries with small gaps or cutouts and
  • variable number of fluids and solids with different material properties

Nogrid's strengths

Particular strengths of NOGRID's fluid flow CFD software are the rapid preprocessing (no fluid grid needs to be generated, only the boundary mesh, inner finite points are generated automatically depending on User setting initially and during computation), and the outstandingly short computation time even for complicated cavities.
As you can see in the image below, the boundary of the geometry still requires a mesh to allow the interior finite points to detect the boundary. The boundary must therefore be meshed and the finite points inside are automatically generated during the simulation controlled by User specifications.
Easy Modelling

Easy and fast modelling: Build geometry, mesh boundary, setup the case and start computation

What is CFD from NOGRID?

 

CFD solves the fundamental equations that define the fluid flow process. With CFD software from NOGRID every engineer makes better decisions by predicting, analyzing and controlling fluid flow, heat and mass transfer or chemical reaction. By using NOGRID software for flow modeling you receive information on essential flow characteristics as for example flow distribution. Using it additional to testing and experimentation NOGRID software helps to improve the evaluation of your design – resulting in better construction and operation parameters, increasing planning security and money savings due to faster time to the marketplace for your product or process.

 

Choose NOGRID

 

With NOGRID, you choose professional CFD software and services – our aim is helping you to be successful. When you decide to work with NOGRID you choose close cooperation with a dynamic, flat hierarchies-organization. Short information channels result in quick and accurate professional support and service. Our team consists of highly qualified employees, who are experts in fields such as numerical simulation or computational fluid dynamics. Based on our know-how, we are pleased to offer the following services, responding to your individual requirements:

 

TRAINING

 

In our two-days training courses you will learn, how to use NOGRID CFD software efficiently. Our technical support team will teach you how to handle and solve different cases.

For more details please refer to Training Courses →

 

Technical Support

 

We offer full professional support from the minute you start using our software, by telephone or by email. Contact us, when ever needed.

For more details please refer to Software Support

 

Service

 

Lack of time or resources and other constraints often make outsourcing an attractive solution. We help you with your flow modeling needs. Based on our engineering expertise in this field we offer individual numerical simulation services matching the unique needs of your organization.

For more details please refer to Simulation Services →

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Simulation Software from Nogrid

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