Simulation Electrical Heating Forehearth by Plate Electrodes

Figure 1: CAD created in NOGRID's COMPASS

Figure 2: Electrical potential in the GUI

Figure 3: Electrical current density

Figure 4: Electrical power density

Figure 5: Fluid velocity field including velocity vectors

Figure 6: Temperature distribution including electrical current field vectors

Figure 7: Animation temperature distribution over time

If you want to compute a thermal analysis of electrically heated channel flow by plate electrodes (simulation electrical heating forehearth by plate electrodes) you can use the simulation software NOGRID points. Based on the geometrical model which can either be imported from your CAD or created with our CAD preprocessor COMPASS you can generate a computer model of a specific geometry in a very short time (compared to mesh-based methods) and see its thermal characteristics in advance.
The fluid in this tube or closed channel flow is heated by two opposing plate electrodes. The plate electrodes are not computed as solids here, so the electrical potential is applied to the shell of the plate electrodes. A certain temperature distribution in the fluid is set by the electrical resistance in the fluid, depending on the flow rate and the size and arrangement of the plate electrodes.

The following equation is used within NOGRID points to solve the electrical potential u in liquids and solids:

electricHeating equn 01

u electrical potential u = u (x, y, z)
σ electrical heat conductivity
q source term

In the field of electrostatics, the electrical potential does not change with time and the valid differential equation for the electrical potential u is the Poisson equation

electricHeating equn 02

Conduction in solids and liquids is described by Ohm's law, which states that current is proportional to the applied electric field. The current density (current per unit area) j in an area is directly proportional to the electric field E and the proportionality factor is the electric conductivity σ:

electricHeating equn 03

The electric field E can be calculated directly from the electric potential u by

electricHeating equn 04

In this simulation, the Navier-Stokes equations together with the temperature equation and the Poission equation for electrical potential are computed. The temperature in the flow is influenced by the magnitude of the electrical current, the arrangement of the plate electrodes and the temperature-dependent electrical resistance of the fluid. If, for example, the viscosity of the fluid depends on the temperature, the temperature distribution naturally has a direct influence on the flow in the channel. If the electrical conductivity of the fluid also depends on the temperature, the electrical power distribution is also influenced by the flow.

NOGRID points helps to understand the flow by visualization of the mass, momentum and heat transfer of single and multiple phases. You receive integral quantities which you can use to analyze the heat exchange efficiency. NOGRID unites abilities to handle free surface flow and moving parts in the domain and allows the simulation of any conceivable geometry and operation modes such as

  • computation is in full 3D solving complete Navier-Stokes-Equations
  • easy and intuitive setup also for FSI (Fluid-Structure-Interaction) cases
  • free definable material properties by equations or curves
  • coupled solutions for electrical heating and fluid mechanic cases
  • open or closed domains including inflow and outflow areas (non-batch mode)
  • moving of parts and flexible thermal contact behaviour

Nogrid's strengths

Particular strengths of NOGRID's fluid flow CFD software are the rapid preprocessing (no fluid grid needs to be generated, only the boundary mesh, inner finite points are generated automatically depending on User setting initially and during computation), and the outstandingly short computation time even for complicated cavities.
As you can see in the image below, the boundary of the geometry still requires a mesh to allow the interior finite points to detect the boundary. The boundary must therefore be meshed and the finite points inside are automatically generated during the simulation controlled by User specifications.
Easy Modelling

Easy and fast modelling: Build geometry, mesh boundary, setup the case and start computation

What is CFD from NOGRID?

 

CFD solves the fundamental equations that define the fluid flow process. With CFD software from NOGRID every engineer makes better decisions by predicting, analyzing and controlling fluid flow, heat and mass transfer or chemical reaction. By using NOGRID software for flow modeling you receive information on essential flow characteristics as for example flow distribution. Using it additional to testing and experimentation NOGRID software helps to improve the evaluation of your design – resulting in better construction and operation parameters, increasing planning security and money savings due to faster time to the marketplace for your product or process.

 

Choose NOGRID

 

With NOGRID, you choose professional CFD software and services – our aim is helping you to be successful. When you decide to work with NOGRID you choose close cooperation with a dynamic, flat hierarchies-organization. Short information channels result in quick and accurate professional support and service. Our team consists of highly qualified employees, who are experts in fields such as numerical simulation or computational fluid dynamics. Based on our know-how, we are pleased to offer the following services, responding to your individual requirements:

 

TRAINING

 

In our two-days training courses you will learn, how to use NOGRID CFD software efficiently. Our technical support team will teach you how to handle and solve different cases.

For more details please refer to Training Courses →

 

Technical Support

 

We offer full professional support from the minute you start using our software, by telephone or by email. Contact us, when ever needed.

For more details please refer to Software Support

 

Service

 

Lack of time or resources and other constraints often make outsourcing an attractive solution. We help you with your flow modeling needs. Based on our engineering expertise in this field we offer individual numerical simulation services matching the unique needs of your organization.

For more details please refer to Simulation Services →

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