Simulation Injection Molding Mandalorian Helmet
The simulation of injection molding can be performed with NOGRID points fluid simulation software. Injection molding is one of the most important primary shaping processes in plastics processing. In this case study a Mandalorian helmet is filled with the polymer and the injection point is at the back side of the helmet, which is not optimal due to the relative long distance to the front cavity.
However, with this process, complicated molded parts that can be used directly can be mass-produced economically, starting with the smallest ring up to large containers. Parts with weights from 0.0001 g to 100 kg are possible.
One of the most well-known components made by injection molding is the LEGO brick. But many other toys and products are also manufactured using the process. The process is very economical for large quantities. Due to the high cost for the tool in injection molding, the production only pays for itself with a few thousand molded parts. In return, up to several million molded parts can be processed with the tool.
NOGRID unites abilities to handle free surface flow and moving parts in the domain and allows the simulation of any conceivable geometry and operation modes such as
- computation is in full 3D solving complete Navier-Stokes-Equations
- easy and intuitive setup of the injection molding case
- free definable material properties by equations or curves
- injection by one or more inlets depending on time
- open or closed domains including moving of additional parts
- free definable venting holes
Easy and fast modelling: Build geometry, mesh boundary, setup the case and start computation
What is CFD from NOGRID?
CFD solves the fundamental equations that define the fluid flow process. With CFD software from NOGRID every engineer makes better decisions by predicting, analyzing and controlling fluid flow, heat and mass transfer or chemical reaction. By using NOGRID software for flow modeling you receive information on essential flow characteristics as for example flow distribution. Using it additional to testing and experimentation NOGRID software helps to improve the evaluation of your design – resulting in better construction and operation parameters, increasing planning security and money savings due to faster time to the marketplace for your product or process.
With NOGRID, you choose professional CFD software and services – our aim is helping you to be successful. When you decide to work with NOGRID you choose close cooperation with a dynamic, flat hierarchies-organization. Short information channels result in quick and accurate professional support and service. Our team consists of highly qualified employees, who are experts in fields such as numerical simulation or computational fluid dynamics. Based on our know-how, we are pleased to offer the following services, responding to your individual requirements:
In our two-days training courses you will learn, how to use NOGRID CFD software efficiently. Our technical support team will teach you how to handle and solve different cases.
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We offer full professional support from the minute you start using our software, by telephone or by email. Contact us, when ever needed.
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Lack of time or resources and other constraints often make outsourcing an attractive solution. We help you with your flow modeling needs. Based on our engineering expertise in this field we offer individual numerical simulation services matching the unique needs of your organization.
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