Simulation of mixing with double interlocking blades

Mixing double interlocking blades CAD building groups in NOGRID's COMPASS

Figure 1: CAD model created in NOGRID's COMPASS

Mixing GUI setup and initial conditions in NOGRID points CFD software

Figure 2: Setup the mixing case within the GUI

Simulation mixing with double interlocking blades GUI results

Figure 3: Results shown in NOGRID points' GUI

Mixing GUI results vectorplot in NOGRID points CFD software

Figure 4: Velocity vector plot of the twin-screw agitator

Double Blade Mixer Animation, computed in NOGRID points CFD software

Figure 5: Mixing simulation: velocity field and free surface flow in a twin-screw agitator

The simulation of mixing with double interlocking blades can perfectly be performed using NOGRID points CFD software.

Improve product performance and reduce costs

Mixing simulation helps to understand the flow within a mixing chamber or stirring vessel, allowing quick identification of design and operational improvements. This leads to enhanced product performance and reductions in both production and maintenance costs.

Compute any conceivable agitator geometry with mixing simulation

NOGRID offers a broad range of rheology models, including those commonly used in the polymer and chemical industry. Thanks to NOGRID's unique capability to handle moving parts within the fluid domain, it enables the simulation of any mixing geometry and operating mode, such as

rotating and counterwise rotating screws, possibly moving up and down periodically at the same time
overlapping operation ranges of moving parts as found in twin-blade agitators
free surfaces at inlets or for different fluid levels or for fast rotating agitators with high centrifugal forces

Benefit of very short computation time

One of the key advantages of NOGRID's meshless CFD software is its fast preprocessing - no need for mesh generation - combined with the outstanding short computation times, even for complex moving parts typically found in twin screw extruders.

Advantages of NOGRID software

NOGRID unites abilities to handle free surface flow and moving parts in the domain. This leads to the following advantages:

computation is in full 3D solving complete Navier-Stokes-Equations
easy and intuitive setup for mixing cases
free definable material properties by equations or curves
evaluation of the mixing quality
open or closed domains including inflow and outflow areas (non-batch mode)
moving of the mixers in any direction

Whitepaper Mixing Technology

Nogrid's strengths

Particular strengths of NOGRID's fluid flow CFD software are the rapid preprocessing (no fluid grid needs to be generated, only the boundary mesh, inner finite points are generated automatically depending on User setting initially and during computation), and the outstandingly short computation time even for complicated cavities.

As you can see in the image below, the boundary of the geometry still requires a mesh to allow the interior finite points to detect the boundary. The boundary must therefore be meshed and the finite points inside are automatically generated during the simulation controlled by User specifications.

Easy and fast modelling: Build geometry, mesh boundary, setup the case and start computation

What is CFD from NOGRID?

CFD solves the fundamental equations that define the fluid flow process. With CFD software from NOGRID every engineer makes better decisions by predicting, analyzing and controlling fluid flow, heat and mass transfer or chemical reaction. By using NOGRID software for flow modeling you receive information on essential flow characteristics as for example flow distribution. Using it additional to testing and experimentation NOGRID software helps to improve the evaluation of your design – resulting in better construction and operation parameters, increasing planning security and money savings due to faster time to the marketplace for your product or process.

Choose NOGRID

With NOGRID, you choose professional CFD software and services – our aim is helping you to be successful. When you decide to work with NOGRID you choose close cooperation with a dynamic, flat hierarchies-organization. Short information channels result in quick and accurate professional support and service. Our team consists of highly qualified employees, who are experts in fields such as numerical simulation or computational fluid dynamics. Based on our know-how, we are pleased to offer the following services, responding to your individual requirements:

TRAINING

In our two-days training courses you will learn, how to use NOGRID CFD software efficiently. Our technical support team will teach you how to handle and solve different cases.

For more details please refer to Training Courses →

Technical Support

We offer full professional support from the minute you start using our software, by telephone or by email. Contact us, when ever needed.

For more details please refer to Software Support →

Service

Lack of time or resources and other constraints often make outsourcing an attractive solution. We help you with your flow modeling needs. Based on our engineering expertise in this field we offer individual numerical simulation services matching the unique needs of your organization.

For more details please refer to Simulation Services →